Schauenburg Caplamp Charging Rack | Mining Lamp Rooms
Power Every
Shift Reliably
A high-density caplamp charging solution engineered for demanding mining and lamp room environments. Designed to ensure every lamp is charged, safe, and ready for every shift.
Built for South African Mining Conditions
Schauenburg Systems’ Caplamp Charging Racks are engineered specifically for the demanding mining environment in South Africa, where safety, reliability, and operational efficiency are critical. Manufactured from durable coated spring steel and designed to operate in extreme temperatures ranging from –20 °C to +50 °C
These charging racks deliver long-term performance even in harsh, high-humidity conditions common in local lamp rooms and support facilities.
With models available in 30-way, 60-way, and 120-way 200-Way configurations
The system provides high-density charging capacity while maintaining ample spacing between ports for safe handling and easy maintenance. The improved charging circuit, and integrated protection features—such as overcharge and short-circuit protection—ensure highly efficient, stable, and safe charging cycles for users Caplamps
Features
High-Density Charging
Supports up to 200 Caplamps in a compact footprint to reduce lamp room congestion.
Independent Row Maintenance
Each rack row can be serviced without shutting down the entire system.
Controlled Charging
Ensures stable, efficient charging even with fluctuating power supply conditions.
Integrated Safety Protection
Built-in overcharge and short-circuit protection safeguards lamps and users.
Visual Charging Indicators
LED indicators provide immediate charging status visibility for operators.
Rugged Steel Construction
Manufactured from coated spring steel for long-term durability in harsh environments.
Problems Solved in the Underground Environment
1. Unreliable or Inefficient Charging Infrastructure
Many operations rely on aging or inconsistent charging systems. Schauenburg’s PWM-controlled, high-efficiency power circuitry ensures stable charging performance even under fluctuating grid conditions, improving lamp readiness and battery longevity.
2. Lamp Room Congestion and Operational Bottlenecks
High-capacity racks with up to 200 charging points reduce physical footprint while preventing congestion during shift changes and ensuring lamps are always charged and available.
3. Maintenance Downtime
Each row on the rack can be maintained independently without switching off the entire rack. This design eliminates unnecessary downtime and supports continuous underground operations.
4. Safety and Compliance Risks
With built-in protection mechanisms, reliable grounding requirements, short-circuit protection, and visual LED indicators for charging status, the racks support safe lamp-room operation and reduce the risk of equipment failure in constrained Lamproom spaces.
Engineering Features
Operating temperature range from –20 °C to +50 °C
Durable coated spring steel construction
High-efficiency PWM-controlled power circuitry
Overcharge and short-circuit protection
Independent row isolation for maintenance
LED charging and status indicators
Technical Specifications
| <strong>PARAMETER | <strong>VALUE / UNIT |
|---|---|
| Operating Temperature | -20 °C to +50 °C |
| Power Source | 110 – 240 V AC |
| Output | 6,5 V DC & 1,5 A |
| Construction Material | Coated spring steel |
| Dimensions | 1902,5 (H) x 2747,5 (L) x 494 (W) |
| Weight | 338 kg |
| Warranty | 1 Year on all electronic parts |
| Charging Capacity | 30-way / 60-way / 120-way / up to 200-way |
| Charging Control | PWM-controlled circuitry |
| Safety Protection | Overcharge & short-circuit protection |
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