SmartLite Basic LFP Caplamp | Mining Caplamp
See Clearly. Work Safely.
A rugged LFP-powered caplamp engineered for
South African underground mining. Built to deliver
consistent light, shift after shift.
Designed for the Realities of South African Underground Mining
The Schaulicht SmartLite LFP Basic Caplamp is purpose-built for the demanding and safety-critical conditions found in South African underground mines. Engineered and manufactured locally, it delivers reliable illumination, long-lasting power performance, and reduced lifetime operating costs—ensuring miners can work safely and efficiently even in the harshest environments.
Built for Harsh Underground Conditions
Underground operations in South Africa present unique challenges: low-visibility stopes, confined travel ways, extended shift durations, high dust levels, and harsh mechanical handling. The SmartLite LFP Basic Caplamp addresses these realities through its rugged polycarbonate housing, efficient cable management system, and durable Lithium Iron Phosphate (LFP) battery designed to exceed 1,000 charge cycles.
Its high-intensity primary LED provides strong, stable illumination for more than 24 hours, while auxiliary LEDs offer an additional safety buffer should the battery reach low voltage. Advanced battery protection, temperature monitoring, and a tri-colour BMS status indicator ensure miners always understand their power levels and remain fully operational throughout the shift.
A Caplamp Built for Safety, Reliability, and Productivity
The SmartLite LFP Basic Caplamp enhances worker safety, supports longer underground shifts, reduces maintenance overheads, and ensures consistent performance in one of the world’s toughest mining environments. As a locally manufactured solution from Schauenburg Systems, it delivers both operational value and long-term durability for South African mines committed to improving safety and production outcomes.
Engineering Features
Lithium Iron Phosphate (LFP) battery with 12Ah capacity
High-intensity primary LED with >50,000-hour lifespan
Maintains >10,000 lux output after 14 hours
Advanced battery protection and temperature monitoring
Robust cable management and polycarbonate housing
Features
High-Intensity LED
Delivers strong, stable illumination for more than 24 hours underground.
LFP Battery Technology
Provides over 1,000 charge cycles with stable discharge performance.
Auxiliary Safety LEDs
Maintains visibility when battery voltage reaches low levels.
Tri-Colour BMS Indicator
Clearly communicates battery state and operational status to users.
Rugged Housing
Polycarbonate construction withstands harsh mechanical and environmental conditions.
Low Maintenance Design
Long LED lifespan and durable components reduce total cost of ownership.
Problems Solved in the Underground Environment
1. Insufficient Lighting and Reduced Visibility
The strong, consistent output of the SmartLite primary LED—maintaining more than 10,000 lux even after 14 hours—significantly improves visibility in dark, dusty, and uneven conditions. This directly reduces slip, trip, and fall incidents and enhances situational awareness during drilling, tramming, and support tasks.
2. Frequent Battery Failures and Power Drop-Off
Conventional Caplamps often experience degraded performance after repeated cycles. The SmartLites 12Ah LFP battery offers long service life, stable discharge, and reliable runtime across full shifts, reducing lamp-room failures, unplanned returns, and replacement costs.
3. Uncertainty About Battery State During the Shift
With a clear tri-colour BMS indicator and blue charging status light, users and lamp attendants can easily confirm state of charge and identify units requiring intervention—improving operational readiness and preventing mid-shift light loss.
4. High Maintenance and Operating Costs
The design minimizes wear points and simplifies cleaning and inspection. Its robust structure, efficient energy use, and long LED life (>50,000 hours) reduce both planned and unplanned maintenance, lowering total cost of ownership.
5. Integration Challenges with TMM, Loco, and Winch Safety Systems
The SmartLite LFP Basic includes tri-colour LED support for broader mine-wide signalling requirements, enabling compatibility with Trackless Mobile Machine (TMM), locomotive, and winch-related protocols and 3rd party integrations.
Technical Specifications
| <Strong>PARAMETER</strong> | <strong>VALUE</strong> | <strong>REMARKS</strong> |
|---|---|---|
| Rated Output Voltage | 3.2V | Nominal battery voltage |
| 2.9V - 3.6V | Output range | |
| Battery Capacity | 12 Ah | |
| Runtime | >24 hours | |
| Auxiliary LED | >100 hours | Only auxiliary LED |
| Primary LED | 2.9V | Minimum voltage |
| 0.15 Amp (A) | - | |
| Primary LED Intensity | >5 500 Start Lux | 1 Meter |
| >5 000 Lux | After 14 hours | |
| Auxiliary LED Intensity | 2.6V | Minimum voltage |
| <0.22 Amp (A) | - | |
| Charging Time | 8-12 hours | - |
| Charge Cycles | >1,000 cycles | 4 years |
| LED Lifespan | >50,000 hours | |
| Battery Weight | 0.550 kg | - |
| Weight | 0.900 kg | Inc. battery |
| Battery Type | Lithium Iron Phosphate (LFP) | |
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